Analysis of the Core Types of Automatic Slack Adjusters 1. Classification by Power Transmission Method--MechanicalRatche...
READ MOREAnalysis of the Core Types of Automatic Slack Adjusters 1. Classification by Power Transmission Method--MechanicalRatche...
READ MOREStrict Regulations and Risk Warnings for Manual Adjustment of Automatic Slack Adjusters Core Principle: Only manufacture...
READ MORERoot Causes of Automatic Slack Adjuster Failure 1. Contamination and Foreign Object IntrusionDust/Mud Accumulation: In c...
READ MORE1. Design intention: Prohibit conventional manual adjustmentCore principle: The purpose of automatic slack adjuster is t...
READ MORERevealing the core technology of clutch booster: How does Zhuji Tianbo Auto Parts Co., Ltd. lead the industry?
1. Why has the clutch booster become the "invisible hero" of modern automobile transmission systems?
In heavy trucks, construction machinery and other vehicles that require frequent gear shifting, the force of operating the clutch directly affects the comfort and safety of driving. The clutch booster reduces the pedal force by more than 70% through hydraulic, pneumatic or vacuum auxiliary technology. For example, the pneumatic booster drives the power piston to complete the clutch separation by sharing the compressed air source of the braking system. Even if the boost fails, the driver can still rely on manual operation to ensure driving safety.
Zhuji Tianbo Auto Parts Co., Ltd. has been deeply involved in this field. Its products cover the entire series of hydraulic, pneumatic and vacuum types, and are suitable for mainstream commercial vehicle brands such as Auman. The company adopts an integrated casting process to integrate the pneumatic cylinder and the hydraulic cylinder into an aluminum alloy unit, which completely solves the problem of sealing failure caused by rust of traditional steel parts, and increases the life by 40%.
2. How does Tianbo's clutch booster break through the bottleneck of traditional technology?
Traditional boosters are prone to eccentric wear due to the separate design of the oil cylinder and the air cylinder, resulting in oil and air leakage. Tianbo's self-developed self-adjusting boost mechanism achieves precise coordination of hydraulic and air pressure through the dynamic coordination of the spring and the piston rod. What's more worth mentioning is that Tianbo integrates wear indicators and sensors in the booster, which can monitor the wear status of the clutch plate in real time, and adapt to the auxiliary equipment requirements of different models through the air intake expansion function.
3. How does Tianbo's products ensure reliability under extreme working conditions?
In an extremely cold environment of -40℃ or a high temperature of 80℃, changes in the viscosity of the hydraulic oil can easily lead to boost hysteresis. Tianbo uses a triple seal design and low-temperature resistant rubber components to ensure the stability of the oil and gas circuits at extreme temperatures. Experimental data show that its products maintain pressure for 5 seconds without leakage under a high pressure of 10MPa, and the vacuum sealing reaches a pressure fluctuation of ≤0.3kPa within 15 seconds, far exceeding the industry benchmark.
In addition, for the high-frequency vibration scenarios of commercial vehicles, Tianbo adopts an articulated push rod structure to fix the hydraulic piston and the cylinder tappet, eliminating the gap collision problem of the traditional split design, and the vibration durability test reaches 1 million times without fault.
4. How does Tianbo win the global market with international standards?
As one of the few booster manufacturers in China that has passed the ISO/TS16949 quality management system certification, Tianbo's production line adopts a fully automatic cleanliness control system. Its products are exported to Europe and the United States.
Relying on national patent technology, Tianbo took the lead in launching the electronically controlled hydraulic booster (EHB), upgrading the traditional mechanical signal to electronic control, and increasing the response speed to 0.1 seconds, providing a forward-looking solution for the wire-controlled chassis system of new energy commercial vehicles.
From material innovation to intelligent control, Zhuji Tianbo Auto Parts Co., Ltd. has always promoted the development of the industry with the concept of "technical redundancy". Its clutch booster is not only a delicate carrier of mechanics, but also a synonym for reliability, safety, and intelligence-this is the confidence of Tianbo products being exported to 30 countries and serving more than 2 million vehicles.