Analysis of the Core Types of Automatic Slack Adjusters 1. Classification by Power Transmission Method--MechanicalRatche...
READ MORE1. The double spring slack adjuster is a brake slack adjuster with a double-pin structure, which is mainly used in the brake braking system of vehicles such as heavy trucks, trailers and trailers. It ensures the stability and reliability of the brake system by adjusting the gap between the brake pad and the brake drum.
2. The double-pin structure can more accurately control the gap between the brake pad and the brake drum through two sets of independent springs and pin mechanisms. This design reduces the gap change caused by wear and ensures the consistency and reliability of the brake system. Compared with the single-pin structure, the double-pin design has better stability when subjected to force and can resist external vibration and impact, thereby extending the service life of the slack adjuster.
3. The double spring slack adjuster can automatically adjust the gap according to the wear of the brake pad and the brake drum without manual intervention. This automatic adjustment mechanism helps to maintain the optimal working condition of the brake system and reduce the degradation of brake performance caused by improper clearance. The automatic adjustment function reduces the frequency of maintenance and replacement of brake components, reduces vehicle operating costs, and improves operating efficiency.
4. By precisely adjusting the gap between the brake pad and the brake drum, the double spring slack adjuster can ensure that the brake system can provide sufficient braking force under various conditions, thereby improving driving safety. The automatic adjustment function reduces the risk of brake system failure caused by improper clearance, further improving driving safety.
Analysis of the Core Types of Automatic Slack Adjusters 1. Classification by Power Transmission Method--MechanicalRatche...
READ MOREStrict Regulations and Risk Warnings for Manual Adjustment of Automatic Slack Adjusters Core Principle: Only manufacture...
READ MORERoot Causes of Automatic Slack Adjuster Failure 1. Contamination and Foreign Object IntrusionDust/Mud Accumulation: In c...
READ MORE1. Design intention: Prohibit conventional manual adjustmentCore principle: The purpose of automatic slack adjuster is t...
READ MOREThe technical secrets of the double spring slack adjuster and the innovative practice of Zhuji Tianbo Auto Parts Co., Ltd.
In the field of precision transmission in the automotive industry, how does the double spring slack adjuster become a core component to improve the reliability of the steering system? Relying on the location advantages of the Yangtze River Delta Economic Zone and the international quality management system, what kind of innovative height will Zhuji Tianbo Auto Parts Co., Ltd. interpret this technology to?
How does the double spring structure achieve precise clearance control?
The core of the double spring slack adjuster is to dynamically compensate for the multi-dimensional clearance in the meshing of the gear and the rack through the synergy of two sets of spiral springs. For example, in the electric power steering system, the pressure block and the adjustment screw plug are combined with a dual spring design, which can not only suppress the up and down swing of the rack on bumpy roads, but also eliminate the virtual position caused by wear in the front and rear directions through the spring preload, thereby reducing the risk of abnormal noise. Based on the ISO/TS16949 standard, Tianbo Company uses high-precision CNC machining equipment to ensure that the spring stiffness coefficient and the assembly tolerance are strictly matched, so that the clearance adjustment accuracy reaches the micron level, and is suitable for complex working conditions from traditional fuel vehicles to new energy vehicles.
Why can the dual spring design take into account both performance and durability?
The traditional single spring structure is prone to plastic deformation due to long-term load, while the dual spring can provide soft buffering under low load and quickly enhance rigid support under high impact through segmented elastic response. Tianbo Company further optimized this technology, selected alloy spring steel with fatigue strength of 600N/mm², combined with surface nitriding treatment process, to increase the product life to more than 1.5 times the industry average, meeting the dual needs of heavy-duty trucks and high-performance passenger cars.
How does dual spring technology respond to the transformation challenges of new energy vehicles?
With the increase of axle loads of new energy vehicles, the load of the steering system has increased significantly, and the dual spring clearance adjuster needs to withstand higher frequency dynamic stress in a limited space. Tianbo Company has developed an eccentric adjustment block structure through simulation modeling and bench testing. The eccentricity fine-tuning function of the dual spring (0.1-0.3mm) makes the pressure distribution of the gear rack meshing surface more uniform, and the power current fluctuation is reduced by 30%, which meets the smoothness requirements of the electric power steering (EPS). In addition, relying on the logistics hub of Xiaoshan International Airport, the company can deliver customized solutions to new energy vehicle manufacturers in the Yangtze River Delta within 48 hours, helping customers shorten the R&D cycle.
How does Zhuji Tianbo Auto Parts Co., Ltd define the industry benchmark?
From material science to process innovation, Tianbo has built a full-chain technical barrier. Its independently developed six-petal slotted support is combined with nitrile rubber O-rings, and multi-directional damping buffers are introduced on the basis of double springs to control the impact noise of gear racks below 65dB. At the same time, the company promotes the upgrade of the clearance adjuster from "functional repair" to "performance regeneration", providing the remanufacturing market with high value-added products that meet the TQ6 paint film standard and IP67 protection level.
In the manufacturing hinterland of the Yangtze River Delta, Tianbo is using the double spring clearance adjuster as a fulcrum to leverage the technological innovation of core automotive components. In the future, can this precision component open up a new battlefield in intelligent driving and wire-controlled steering systems? The answer may be hidden in every process iteration of Tianbo and co-creation with customers.